🏗️

Steel Structures

High-quality steel construction - EN 1090-2 EXC2 Certified

Service Description

MACOBATE designs, fabricates and installs all types of steel structures for industry, civil engineering and construction. Our engineering department uses advanced software (TEKLA, AutoCAD, STAAD Pro) to ensure optimization and safety of your projects.

Our Projects

Industrial Buildings

Warehouses and hangars
Production workshops
Logistics buildings
Distribution centers

Special Structures

Pipe racks & supports
Platforms & walkways
Process structures
Overhead cranes

Technical Specifications

Capacity	Details
Maximum span	Up to 50 meters without intermediate columns
Ridge height	Up to 25 meters
Annual tonnage	500 to 2000 tons/year
Steel grades	S235, S275, S355 per EN 10025
Welding processes	SMAW, GMAW, SAW - ISO 3834-2 qualified welders

Services Included

📐 Engineering

Structural calculations • Execution drawings • Calculation notes

⚙️ Fabrication

CNC cutting • Assembly & welding • Quality control

✓ EN 1090-2 EXC2 Certification

Mandatory CE marking for all steel structures in Europe. Guarantees compliance with Eurocodes and complete traceability.

⚗️

Pressure Vessels

ASME & CODAP certified equipment for industry

Our Expertise

For over 40 years, MACOBATE has manufactured pressure vessels compliant with international standards ASME, CODAP and EN 13445. Our workshop features state-of-the-art equipment and a complete non-destructive testing laboratory.

Product Range

Equipment Type	Applications	Capacity
Storage tanks	Liquids, gases, chemicals	1 to 1000 m³
Heat exchangers	Cooling, heating	10 to 500 kW
Distillation columns	Separation, refining	Ø 0.5 to 4 m
Separators	Gas/liquid, oil/water	Custom process
Autoclaves	Sterilization, treatment	Pressure up to 40 bar

Standards & Certifications

🇺🇸 ASME Section VIII

American standard for unfired pressure vessels (Div. 1 & 2)

🇫🇷 CODAP 2010

French code for pressure vessel construction

🇪🇺 EN 13445

European Pressure Equipment Directive (PED)

📋 API 650 / API 620

Atmospheric and low-pressure storage tanks

Quality Controls

Hydrostatic testing - Leak & strength verification
RX Radiography - 100% control of critical welds
UT Ultrasonics - Internal defect detection
PT Dye penetrant - Surface defect control
Mechanical testing - Tensile, impact, hardness
PMI Analysis - Material composition verification

🔒 Total Safety & Traceability

Each vessel delivered with: Complete manufacturing dossier • 3.1 Material certificates • Test reports • As-built drawings • Operation & maintenance manual • CE marking (if applicable)

🌊

Hydromechanical Equipment

Complete solutions for dams and hydraulic infrastructure

Application Areas

MACOBATE is a major player in supplying hydromechanical equipment for Morocco's large dams, pumping stations and hydraulic structures.

Products & Solutions

Dam Gates

Radial gates
Butterfly valves
Fixed-wheel gates
Bottom outlet gates
Check valves

Dam Equipment

Stop logs & bulkheads
Screens & trash racks
Penstocks
Spillways & outlets
Water seals

Technical Characteristics

Parameter	Capacity
Gate diameter	DN 200 to DN 3000 mm
Working pressure	Up to 50 bar
Head height	Up to 500 m
Actuation systems	Manual, electric, hydraulic
Materials	Stainless steel 304/316, carbon steel, cast iron

Complete Services

🔧 Design & Calculations

Hydraulic sizing • Strength calculations • 3D modeling • Installation drawings

🏭 Fabrication

Precision machining • Qualified assembly • Anti-corrosion coatings • Shop tests

📦 Installation & Commissioning

Transport & handling • On-site assembly • Adjustments & tests • Operator training

🏆 Major References in Morocco

Sidi Mohammed Ben Abdellah Dam • Al Wahda Dam • Al Massira Dam • ONEE Stations • ORMVAG Irrigation Projects • Marine Structures

💧

Water Treatment

Innovative solutions for potable and industrial water

Our Offer

MACOBATE designs and builds turnkey water treatment plants, from studies to commissioning and staff training.

Plant Types

Type	Applications	Capacity
Potabilization	Surface water, well water	10 to 10,000 m³/d
Desalination	Seawater, brackish water	50 to 5,000 m³/d
Industrial treatment	Process, cooling	Variable
Wastewater	Urban, industrial	As required
Mobile stations (MWS)	Emergency, rural areas	20 to 200 m³/d

Technologies Used

Physical Treatment

Settling & flocculation
Sand/carbon filtration
Ultrafiltration (UF)
Nanofiltration (NF)
Reverse osmosis (RO)

Chemical Treatment

Chlorination & ozonation
UV treatment
Softening
Demineralization
pH neutralization

MWS - Mobile Stations

🚛 Fast & Flexible Solution

Our MWS mobile stations are mounted on 20' or 40' containers, ready to use. Deployment in less than 24h for emergencies (natural disasters, breakdowns, temporary events).

Energy autonomous (solar or generator)
Remote control & monitoring
Simplified maintenance
Rental or purchase

⚡ Complete Automation

All our plants equipped with SCADA systems for remote monitoring & control • Siemens/Schneider PLCs • GSM/3G/4G telemetry • Automatic alarms & reporting

⚡

Electrical & Automation

Industrial automation and control systems solutions

Our Competencies

Our electrical and automation department designs and builds electrical panels and control systems for all types of industrial installations.

Services Offered

Electrical Panels

LV and MV panels
Control cabinets
Motor starters
Variable speed drives
Protection systems

Automation

Programmable logic controllers (PLC)
Human-machine interfaces (HMI)
SCADA systems
Remote monitoring
Industrial networks

Brands & Technologies

Siemens

S7-1200, S7-1500, TIA Portal

Schneider Electric

Modicon M340, Vijeo, Unity Pro

ABB

Drives, Protection, Control

Allen-Bradley

CompactLogix, FactoryTalk

Phoenix Contact

Terminals, Protection, IO

Weidmüller

Industrial connectivity

Instrumentation

Flow measurement - Electromagnetic, ultrasonic, vortex flowmeters
Level measurement - Radar, ultrasonic, hydrostatic pressure
Pressure measurement - 4-20mA transmitters, digital gauges
Analyzers - pH, conductivity, dissolved oxygen, turbidity
Control valves - Pneumatic, electric, proportional

Services

📐 Engineering & Programming

Functional analysis • Electrical schematics (AutoCAD, EPLAN) • PLC/SCADA programming • Factory Acceptance Testing (FAT)

🔧 Installation & Commissioning

Wiring & connection • Instrument configuration • Commissioning • Site Acceptance Testing (SAT) • User training

🎯

Turnkey EPC Projects

Engineering - Procurement - Construction

Integrated EPC Approach

MACOBATE handles your industrial projects from A to Z, from preliminary studies to commissioning and training of your teams.

The 3 Project Phases

1️⃣ ENGINEERING (E)

Feasibility studies • Detailed design • Calculations & sizing • Execution drawings • Technical specifications • Project planning

2️⃣ PROCUREMENT (P)

Supplier sourcing • Tenders • Negotiations • Purchase management • Supplier quality control • Logistics & procurement

3️⃣ CONSTRUCTION (C)

Workshop fabrication • Transport & handling • On-site installation • Assembly • Testing & commissioning • Training & after-sales service

EPC Advantages

Single point of contact
Global responsibility
Cost optimization
Schedule control

Performance guarantee
Risk reduction
Assured quality
After-sales & maintenance

📞 Contact Us
                        📍 Address

                        48, Takadoum Industrial Zone

                        Rabat, Morocco
                    
                        📞 Phone

                        +212 537 65 96 46

                        +212 537 65 96 47
                    
                        📧 Email

                        contact@macobate.com

                        commercial@macobate.com
                    
                        🌐 Web

                        www.macobate.ma

                        LinkedIn: /company/macobate

Request a Free Quote

Our engineers will study your project and provide you with an optimal technical and commercial solution

📧 commercial@macobate.com | 📞 +212 537 65 96 46